Susanta Kumar Sahoo

Professor

Mechanical Engineering

 (+91) 661 246 2520 , 3520

 sks[at]nitrkl.ac.in

 Biosketch

75

Publications       

6

Sponsored Projects

3

Consultancy Projects

12

Doctoral Students

14

Continuing Education

27

PG Dissertation

 Personal Information

Prof. Susanta Kumar Sahoo

Professor

Mechanical Engineering

Joined in Feb 2000

 Room Number: ME-105

 Department of Mechanical Engineering, National Institute of Technology Rourkela, Sundargarh, Odisha, India - 769008

 Education Qualification

  1. Ph.D.
    Mechanical Engg.
    Utkal University
  2. M.E
    Production Engg.
    REC (NIT), Rourkela
  3. MBA
    Human Resource Management
    IGNOU

 Experience

Teaching Experience
  • Mechanical Engineering,  N.I.T., Rourkela,  02 Feb 2000 - Present
  • Mechanical Engineering,  I.G.I.T., Sarang, Odisha,  01 Jan 1991 - 01 Feb 2000
Post Doctoral Research Experience
  • Metal Machining & Impact Fatigue,  Loughborough University, UK,  16 Aug 2004 - 15 Aug 2005
Laboratory Development
  • Metal forming Lab,  ME Dept NIT,  -
  • Ultrasonic and Laser Processing Lab,  ME Dept NIT,  -
  • Wire Arc Additive Manufacturing Lab,  ME Dept NIT,  -

 Expertise Information

Research Group
Manufacturing Science: [Production Engineering Division]
Areas of Interest
Metal Forming , Ultrasonic vibration Assisted Turning , Ultrasonic welding , Additive manufacturing

 Projects

Ultrasonic vibration assisted turning of difficult to cut materials:design and development of a tool holding system & parametric analysis of the process

 SERB

 Principal Investigator

 36 months

 Completed

Sponsored

Development of Dissimilar metal joints by ultrasonic welding, its characterization and defect assessment at room and elevated temperature

 CSIR

 Principal Investigator

 36 months

 Completed

Sponsored

Development of dissimilar metal joints by pulsed Nd: YAG laser welding, its characterisation and defect assesment at room and elevated temperatures.

 BRFST

 Principal Investigator

 36 months

 Completed

Sponsored

Investigation for dissimilar metal tube & flat joints by pulsed Nd: YAG laser welding and its characterisation at elevated temperature.

 BRNS

 Principal Investigator

 36 months

 Completed

Sponsored

Product and process design for shape heading of splines and solid spur gear by 3-D modeling and experiments of combined extrusion/forging: A progressive near-net shape process.

 DST

 Principal Investigator

 36 months

 Completed

Sponsored

Ultrasonically assisted turning of aviation materials Development of facility and investigation for surface finish improvement & reduction of cutting force.

 DRDO

 Principal Investigator

 36 months

 Completed

Sponsored

Mechanical Characterization of Specially Heat Treated SS 324

 SAIL, Rourkela

 PI

 10 Jan 2019 - 20 Sep 2019

 Completed

Consultancy

Mechanical Characterization of Specially Heat Treated Aluminum

 NALCO, Smelter, Odisha

 PI

 07 Jun 2016 - 15 Dec 2016

 Completed

Consultancy

Study of Wear characteristics of Hot Roll Cooling Water Jet Nozzles

 Lechler India Pvt Ltd, Pune

 PI

 01 Apr 2008 - 01 Jan 2010

 Completed

Consultancy

 Continuing Education

ATAL Faculty Development Program on Innovations in Computer Aided Design Simulations

 Mechanical Engineering

 Coordinator

 12 Dec 2022 - 23 Dec 2022

Short-term Course

CNC Machining with Programming Practice

 Mechanical Engineering

 Coordinator

 16 Dec 2019 - 20 Dec 2019

Short-term Course

9th SHORT TERM TRAINING PROGRAMME On CNC Machining: Programming & Practice

 Work Shop

 Coordinator

 24 Dec 2018 - 28 Dec 2018

Short-term Course

8th Short Term Training Programme on CNC Milling & Turning: Programming & Practice [2nd Session]

 Work Shop

 Coordinator

 19 Jun 2017 - 23 Jun 2017

Short-term Course

8th Short Term Training Programme on CNC Milling & Turning: Programming & Practice [1st Session]

 Work Shop

 Coordinator

 12 Jun 2017 - 16 Jun 2017

Short-term Course

7th Short Term training Programme on CNC Programming: Methods & Practices

 Work Shop

 Coordinator

 13 Jun 2016 - 24 Jun 2016

Short-term Course

6th Short Term Programme on CNC Milling & Turning: Programming & Practice

 Work Shop

 Coordinator

 07 Dec 2015 - 18 Dec 2015

Short-term Course

5th Short Term Training Programme on CNC Milling & Turning: Programming & Practice

 Work Shop

 Coordinator

 25 May 2015 - 29 May 2015

Short-term Course

Short Term Course on CNC Miling & Turning: Programming & Practice

 Work Shop

 Coordinator

 15 Dec 2014 - 19 Dec 2014

Short-term Course

Short Term Training Programme On Advanced Manufacturing Practices

 Mechanical Engineering

 Coordinator

 06 Jun 2014 - 08 Jun 2014

Short-term Course

3rd Short Term Training Programme On CNC Programming & Practice

 Work Shop

 Coordinator

 02 Jun 2014 - 06 Jun 2014

Short-term Course

Short Term Training Programme On Advanced Welding Practices

 Mechanical Engineering

 Coordinator

 06 Dec 2013 - 08 Dec 2013

Short-term Course

2nd Short Term Training Programme on CNC Programming & Practice

 Mechanical Engineering

 Coordinator

 02 Dec 2013 - 06 Dec 2013

Short-term Course

Short term Training Programme on A. CNC Programming & Practice B. Advanced Machining Practice

 Mechanical Engineering

 Coordinator

 20 May 2013 - 21 May 2013

Short-term Course

 Publications

Google Scholar h-index

Google Scholar i10-index

0

Scopus h-index

Total Publications: 75
S. Pattanayak, S. K. Sahoo, and A. K. Sahoo, "Effect of electrode materials and process parameters on deposition characteristics during GMAW-AM", Materials and Manufacturing Processes, Taylor and Francis, March 2023, 10.1080/10426914.2023.2217895 Article
S. Pattanayak, S. K. Sahoo, A. K. Sahoo, and M. P. Satpathy, "Microstructure, strength, and fiber texture evolutions in arc-based casting using low-carbon steel wire", Journal of Manufacturing Processes, vol.101, pp.1453-1467, Elsevier, February 2023, 10.1016/j.jmapro.2023.07.032 Article
S. Pattanayak and S. K. Sahoo, "Effect of travel speed and number of layers on surface waviness of ER70S6 deposits fabricated through non-transferred wire arc additive manufacturing", Journal of Adhesion Science and Technology, Taylor and Francis, January 2023, 10.1080/01694243.2023.2217541 Article
A. K. Sahoo, S. K. Sahoo, S. Pattanayak, and M. K. Moharana, "Ultrasonic Vibration Assisted Turning of Inconel 825: A Experimental Analysis", Materials and Manufacturing Processes, vol.38, no.12, pp.1600-1614, Taylor and Francis 2023, 10.1080/10426914.2023.2165675 Article
S. Pattanayak, S. K. Sahoo, and A. K. Sahoo, "Experimental investigation on deposits of ER70S-6 wire on SiO2 substrate using non-transferred arc-based wire arc additive manufacturing", International Journal of Advanced Manufacturing Technology, vol.123, pp.3527–3552, November 2022, 10.1007/s00170-022-10499-3 Article

Show All Publications(+)

S. Pattanayak, A. K. Sahoo, and S. K. Sahoo, "CFRP composite drilling through electrical discharge machining using aluminum as fixture plate", Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Sc, vol.236, no.10, pp.5468-5483, August 2022, 10.1177/09544062211058675 Article
A. K. Sahoo, S. K. Sahoo, S. Pattanayak, and M. K. Moharana, "Experimental investigation of ultrasonic vibration assisted turning of Inconel 825 using TiAlN/TiAlCrN coated WC cutting tool insert", Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engine, pp.1-13, SAGE Publishing 2022, 10.1177/09544089221139629 Article
K V. J. Bhargav, P. S. Kumar, B., R. K. Sahu, and S. K. Sahoo, "Generation of microholes on GFRP composite using ES-µ-ECDM system", CIRP Journal of Manufacturing Science and Technology, vol.38, pp.695-705, Elsevier 2022, 10.1016/j.cirpj.2022.06.015 Article
S. Pattanayak, A. K. Sahoo, R. R. Routray, and S. K. Sahoo, "Micro Engraving on Ti-6Al-4V using Fiber Laser for Orthopedic Implant-A Study, Optical Fiber Technology", Optical Fiber Technology, vol.67, December 2021, 10.1016/j.yofte.2021.102745 Article
S. Pattanayak and S. K. Sahoo, "Gas metal arc welding based additive manufacturing—a review", CIRP Journal of Manufacturing Science and Technology, vol.33, no.6, pp.398-442, Elsevier, May 2021, 10.1016/j.cirpj.2021.04.010 Article
S. Pattanayak and S. K. Sahoo, "Micro engraving on 316L stainless steel orthopedic implant using fiber laser", Optical Fiber Technology, vol.63, pp.102479, Elsevier, April 2021, 10.1016/j.yofte.2021.102479 Article
R. Kandi, S. K. Sahoo, and A. K. Sahoo, "Ultrasonic-vibration assisted turning of Titanium alloy Ti-6Al-4V: Numerical and experimental investigations", Int J of Brazilian society of mechanical sc and engg, Springer 2020, 10.1007/s40430-020-02481-5 Article
M. P. Satpathy and S. K. Sahoo, "Exploration of bonding Phenomena and microstructural characterization in high power ultrasonic spot welding of aluminium to steel sheet with copper interlayer", Ain Shams Engineering Journal, vol.10, no.4, pp.811-819, Elsevier, March 2019, 10.1016/j.asej.2019.07.007 Article
K. C. Nayak and S. K. Sahoo, "Experimental and Finite Element Analysis ofClosed-die Combined Extrusion-forging process: Development of Socket Adapter", Material Today Proceedings, vol.18, no.7, pp.3482-3491, Elsevier 2019, 10.1016/j.matpr.2019.07.276 Article
V. Kukkala, A. Kumar, and S. K. Sahoo, "Prediction of UVAT Response parameters by Using Linear Regression Analysis", Material Today Proceedings, vol.18, no.7, pp.4840-4846, Elsevier 2019, 10.1016/j.matpr.2019.07.474 Article
M. P. Satpathy, S. B. Mishra, and S. K. Sahoo, "Ultrasonic spot welding of aluminum-copper dissimilar metals: a study on joint strength by experimentation and machine learning techniques", Journal of Manufacturing Processes, vol.33, pp.96-110, Elsevier, June 2018, 10.1016/j.jmapro.2018.04.020 Article
K. D. Mohapatra, V. Shaibu, and S. K. Sahoo, "Modeling and analysis of wire EDM in a gear cutting process for a 2D model", Materials Today: Proceedings, vol.5, no.2, part 1, pp.4793-4802, Elsevier, March 2018, 10.1016/j.matpr.2017.12.053 Article
K. D. Mohapatra and S. K. Sahoo, "A multi objective optimization of gear cutting in WEDM of Inconel 718 using TOPSIS method", Decision Science Letters, vol.7, pp.157-170, Growing Science 2018, 10.5267/j.dsl.2017.6.002 Article
K. D. Mohapatra and S. K. Sahoo, "Microstructural analysis of Titanium alloy gear using WEDM process", Surface Review and Letters, World Scientific 2018, 10.1142/S0218625X18501123 Article
K. D. Mohapatra, M. P. Satapathy, and S. K. Sahoo, "Optimisation of WEDM parameters in a gear cutting process using MOORA-based GA", International Journal of Process Management and Benchmarking, vol.8, no.3, Inder Science 2018, 10.1504/IJPMB.2018.10008279 Article
K. D. Mohapatra and S. K. Sahoo, "Optimization of single pitch error and MRR in a WEDM gear cutting process", Precision Product-process Design and Optimization, ch.12, vol.1, pp.285-312, Springer, lecture notes on multidisciplinary industrial engineering 2018 Inbook
M. P. Satpathy, K. D. Mohapatra, A. K. Sahoo, and S. K. Sahoo, "Parametric investigation on microstructure and mechanical properties of ultrasonic spot welded aluminium to copper sheets", in IOP Conference Series: Materials Science and Engineering, vol.338, Institute of Physics, Rourkela, India 2018, 10.1088/1757-899X/338/1/012024 Inproceedings
M. P. Satpathy, K. D. Mohapatra, and S. K. Sahoo, "Ultrasonic spot welding of Al–Cu dissimilar metals: A study on parametric influence and thermomechanical simulation", International Journal of Modelling and Simulation, vol.38, no.2, pp.83-95, Taylor & Francis 2018, 10.1080/02286203.2017.1395198 Article
M. P. Satpathy and S. K. Sahoo, "Ultrasonic spot welding of dissimilar aluminium to brass sheets", pp.100, Lambert Academic Publishing 2018 Book
M. P. Satpathy and S. K. Sahoo, "Ultrasonic spot welding of dissimilar metals: mechanical behavior and microstructural analysis", Strengthening and Joining by Plastic Deformation, ch.8, vol.1, pp.183-199 |, Springer, lecture notes on multidisciplinary industrial engineering, Singapore 2018, 10.1007/978-981-13-0378-4_8 Inbook
M. P. Satpathy and S. K. Sahoo, "Experimental and numerical studies on ultrasonic welding of dissimilar metals", The International Journal of Advanced Manufacturing Technology, vol.93, no.5-8, pp.2531-2545, Springer, November 2017, 10.1007/s00170-017-0694-2 Article
M. P. Satpathy, . Abhishek, and S. K. Sahoo, "Effect of brass interlayer sheet on microstructure and joint performance of ultrasonic spot welded copper-steel joints", Journal of Materials Engineering and Performance, vol.26, no.7, pp.3254-3262, Springer, July 2017, 10.1007/s11665-017-2772-x Article
S. Potnuru, S. K. Sahoo, and S. Sahoo, "Combined extrusion-Forging: simulation, experimental and microscopic investigation of axisymmetric single collar collet chuck holder", in ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing, vol.1, pp.v001t02a052; 9 s, American Society of Mechanical Engineers, Los Angeles, California, USA, June 2017, 10.1115/MSEC2017-2615 Inproceedings
A. K. Rout, K. Maity, and S. K. Sahoo, "FEM modeling of extrusion of square billet to square product through cosine dies", Journal of The Institution of Engineers (India): Series C, vol.98, no.2, pp.91-96, Springer, April 2017, 10.1007/s40032-016-0245-x Article
K. D. Mohapatra, M. P. Satpathy, and S. K. Sahoo, "Comparison of Optimization Techniques on MRR and Surface Finish in Wire EDM Process for Gear", International Journal of Industrial Engineering Computation, vol.8, no.2, pp.251-262, Growing Science, January 2017, 10.5267/j.ijiec.2016.9.002 Article
M. P. Satpathy and S. K. Sahoo, "Parametric analysis on plastic deformation of materials during ultrasonic spot welding with different anvil geometries", International Journal of Manufacturing Technology and Management (IJMTM), vol.31, no.4, pp.344-361, Inder Science, January 2017, 10.1504/IJMTM.2017.086118 Article
K. D. Mohapatra, R. Dash, and S. K. Sahoo, "Analysis of process parameters in wire electric discharge machining of gear cutting process using entropy grey relational analysis approach", International Journal of Manufacturing Research, vol.12, no.4, Inderscience 2017, 10.1504/IJMR.2017.088392 Article
M. P. Satpathy and S. K. Sahoo, "Mechanical performance and metallurgical characterization of ultrasonically welded dissimilar joints", Journal of Manufacturing Processes, vol.25, pp.443-451, Elsevier 2017, 10.1016/j.jmapro.2017.01.001 Article
B. R. Moharana and S. K. Sahoo, "Experimental Investigation and Parametric Optimization of Welding of SS 304-Copper Dissimilar Metal Couple by Pulsed TIG Welding Process", in Proc. 6th International & 27th AIMTDR 2016 , December 16-18, 2016, College of Engineering Pune, India, December 2016 Inproceedings
S. Potnuru and S. K. Sahoo, "Multi-stage Extrusion/ Forging of Collet Chuck Holder: Numerical and Analytical Modelling of the Process", in Proc. 6th International & 27th AIMTDR 2016 , December 16-18, 2016, College of Engineering Pune, India, December 2016 Inproceedings
K. D. Mohapatra and S. K. Sahoo, "Optimization of Single Pitch Error and MRR in a WEDM Gear cutting Process using MOORA Method", in Proc. 6th International & 27th AIMTDR 2016 , December 16-18, 2016, College of Engineering Pune, India, pp.1689-1693, December 2016 Inproceedings
M. P. Satpathy and S. K. Sahoo, "Ultrasonic Spot Welding of Dissimilar Metals: Mechanical Behaviour and Microstructural Analysis", in Proc. 6th International & 27th AIMTDR 2016 , December 16-18, 2016, College of Engineering Pune, India, pp.936-939, December 2016 Inproceedings
M. Satpathy, S. K. Sahoo, and S. Datta, "Acoustic horn design and effects of process parameters on properties of dissimilar ultrasonic welding aluminum to brass", Materials and Manufacturing Processes, vol.31, no.3, pp.283-290, Taylor & Francis, May 2016, 10.1080/10426914.2015.1048465 Article
M. P. Satpathy and S. K. Sahoo, "Microstructural and mechanical performance of ultrasonic spot welded Al-Cu joints for various surface conditions", Journal of Manufacturing Processes, vol.22, pp.104-114, Elsevier, April 2016, 10.1016/j.jmapro.2016.03.002 Article
M. P. Satpathy and S. K. Sahoo, "An Experimental Investigation on Joining of Aluminum with Steel Using Ultrasonic Metal Welding", International Journal of Mechatronics and Manufacturing Systems (IJMMS), vol.9, no.4, pp.299-309, Inder Science, January 2016, 10.1504/IJMMS.2016.082861 Article
K. D. Mohapatra and S. K. Sahoo, "Experimental analysis and optimization of process parameters for gear cutting process using Wire EDM", International Journal of Mechatronics and Manufacturing Systems, vol.9, no.4, pp.327-344, Inder Science, January 2016, 10.1504/IJMMS.2016.082863 Article
K. D. Mohapatra and S. K. Sahoo, "Thermal Modeling and Structural Analysis in wire EDM Process for a 3D model", Applied Mechanics and Materials, vol.852, pp.279-289, Transtech Publishing switzerland, January 2016, 10.4028/www.scientific.net/AMM.852.279 Article
T. R. Mohanty and S. K. Sahoo, "Computational modeling of blast furnace stave cooler based on steady state heat transfer analysis", Procedia Engineering, vol.127, pp.940-946, Elsevier, January 2015, 10.1016/j.proeng.2015.11.440 Article
K. D. Mohapatra and S. K. Sahoo, "Micro-structural analysis and multi-objective optimization in gear cutting process for AISI 304 stainless steel using wire EDM", International Journal of Mechanical and Production Engineering, vol.3, no.6, pp.109-114, IJARJ, January 2015, http://ijmpe.iraj.in/volume.php?volume_id=148 Article
M. P. Satpathy and S. K. Sahoo, "Modelling and Optimization of Ultrasonic Metal Welding on Dissimilar Sheets Using Fuzzy Based Genetic Algorithm Approach", Engineering Science and Technology: An International Journal, vol.18, pp.634-647, Elsevier, January 2015, 10.1016/j.jestch.2015.04.007 Article
S. Vb and S. K. Sahoo, "Computational modeling of dissimilar metal CO2 laser welding: Applied to copper and 304 stainless steel", Procedia Engineering, vol.127, pp.208-214, Elsevier 2015, 10.1016/j.proeng.2015.11.330 Article
B. R. Moharana and S. K. Sahoo, "An ANN and RSM integrated approach for predict the response in welding of dissimilar metal by pulsed Nd:YAG laser", Universal Journal of Mechanical Engineering, vol.2, no.5, pp.169-173, Horizon Research Publishing corporation, January 2014, 10.13189/ujme.2014.020504 Article
V. Kukkala and S. K. Sahoo, "Design and Analysis of Ultrasonic Vibratory Tool (UVT) Using FEM, and Experimental Study on Ultrasonic Vibration-assisted Turning (UAT)", Procedia Engineering, vol.97, pp.1178-1186, Elsevier, January 2014, 10.1016/j.proeng.2014.12.396 Article
V. Kukkala and S. K. Sahoo, "Finite element analysis and process parameters optimization of ultrasonic vibration assisted turning", Procedia Materials Science, vol.6, pp.1906-1914, Elsevier, January 2014, 10.1016/j.mspro.2014.07.223 Article
M. P. Satpathy and S. K. Sahoo, "Optimization of tensile strength of ultrasonic lap welding of dissimilar materials using Taguchi’s philosophy", Applied Mechanics and Materials, Sp. Issue, vol.592-594, pp.652-657, Scietific. net, January 2014, 10.4028/www.scientific.net/AMM.592-594.652 Article
S. Potnuru and S. K. Sahoo, "Three Dimensional Analysis of Combined Forward and Backward Extrusion-Forging Process Using DEFORM 3D", Dynamics of Machines and Mechanisms, Industrial Research, ch.1, pp.791-795, Trans Tech Publications, January 2014 Inbook
M. P. Satpathy and S. K. Sahoo, "Welding of dissimilar materials using Taguchi’s philosophy", Dynamics of Machines and Mechanisms, Industrial Research, ch.1, pp.652-657, Trans Tech Publications, January 2014 Inbook
M. P. Satpathy, S. K. Sahoo, and S. Datta, "Optimization of tensile strength during ultrasonic lap welding of dissimilar metals using Taguchi’s philosophy", Applied Mechanics and Materials, vol.592-594, pp.652-657, Trans Tech Publications 2014, 10.4028/www.scientific.net/AMM.592-594.652 Article
B. C. Behera and S. K. Sahoo, "Experimental investigation and parametric optimization in ultrasonic assisted turning of carbon steel: using Taguchi based Grey relational analysis", Processing and Fabrication of Advanced Materials-XXI vol.II, ch.4, vol.ii, pp.121-132, I K International Publishing House, January 2013 Inbook
L. Patra and S. K. Sahoo, "Combined extrusion and forging: A three-dimensional analysis", vol.1, pp.217-230, Nova Science Publishers, NIT Rourkela, January 2012 Book
L. N. Patra and S. K. Sahoo, "Combined extrusion and forging: A three-dimensional analysis", Mechatronics and Intelligent Manufacturing, ch.4, vol.1, pp.217-230, Nova Science Publishers, January 2012 Inbook
L. N. Patra, S. K. Sahoo, and M. Kumarmurmu, "Plastic flow through taper dies: A three dimensional analysis", World Academy of Science, Engineering and Technology, vol.5, no.2, pp.452-454, World Academy of Science, December 2011, scholar.waset.org/1999.8/9829 Article
L. N. Patra, S. K. Sahoo, and M. Kumarmurmu, "Plastic flow through taper dies: a threedimensional analysis", International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineerin, vol.5, no.2, pp.925-930, World Academy of Science, Engineering and Technology 2011 Article
S. K. Sahoo, B. Sahoo, L., U., and P., "Three-dimensional analysis of round-to-angle section extrusion through straight converging die", International Journal of Advanced Manufacturing Technology, vol.49, no.5-8, pp.505-512, Springer, July 2010, 10.1007/s00170-009-2427-7 Article
S. and S. K. Sahoo, "Numerical simulation of aluminium bar casting for wire rod production", Journal of Scientific and Industrial Research, vol.69, pp.913-918, CSIR-NISCAIR, January 2010, http://hdl.handle.net/123456789/10658 Article
R., P., S. K. Sahoo, B. Sahoo, and P. K. Kar, "Round-to-channel section extrusion through linearly converging die: A three-dimensional analysis", International Journal of Advanced Manufacturing Technology, vol.41, no.7, pp.677-683, Springer, April 2009, 10.1007/s00170-008-1511-8 Article
Rk. Sahoo, P. K. Kar, and S. K. Sahoo, "3D upper-bound modeling for round-to-triangle section extrusion using the SERR technique", Journal of Materials Processing Technology, vol.138, no.1-3, pp.499-504, Elsevier 2003, 10.1016/S0924-0136(03)00128-6 Article
S. K. Sahoo, "An analysis of plastic flow through polygonal linearly converging dies: as applied to forward metal extrusion", Journal of Materials Processing Technology, vol.132, no.1-3, pp.286-292, Elsevier 2003, 10.1016/S0924-0136(02)00942-1 Article
S. K. Sahoo and P. K. Kar, "Polygonal section extrusion from square billet through flat die - an application of upper-bound method", Journal of the Institution of Engineers (India), vol.84, pp.12-18, Institution of Engineers (India) 2003 Article
P. K. Kar, S. K. Sahoo, and N. Das, "Section extrusion from rectangular billet: experimental verification of the SERR analysis", Indian Journal of Engineering and Materials Sciences, vol.9, no.1, pp.35-40, NISCAIR 2002 Article
P. K. Kar, S. K. Sahoo, and N. Das, "Upper bound analysis for extrusion of t-section bar from square billet through square dies", Meccanica, vol.35, no.5, pp.399-410, Springer, September 2000, 10.1023/A:1010361711579 Article
S. K. Sahoo, "Comparison of SERR analysis in extrusion with experiment", Journal of Materials Processing Technology, vol.103, no.2, pp.293-303, Elsevier 2000, 10.1016/S0924-0136(99)00480-X Article
S. K. Sahoo and P. K. Kar, "Round-to-hexagon drawing through straightly converging dies: an application of the SERR technique", International Journal of Mechanical Sciences, vol.42, no.3, pp.445-449, Elsevier 2000, 10.1016/S0020-7403(99)00015-6 Article
S. K. Sahoo, P. K. Kar, and K. Singh, "A numerical application of the upper-bound technique for round-to-hexagon extrusion through linearly converging dies", Journal of Materials Processing Technology, vol.91, no.1-3, pp.105-110, Elsevier 1999, 10.1016/S0924-0136(98)00448-8 Article
S. K. Sahoo, P. K. Kar, and K., "Direct upper bound solution to rectangular-to-polygonal extrusion through square die", Journal of Manufacturing Science and Engineering, vol.121, no.2, pp.195-201, ASME 1999, 10.1115/1.2831204 Article
S. K. Sahoo and P. K. Kar, "An Upper Bound Solution Using SERR Technique for Round-to-Square Drawing through Straightly Converging Dies", Transactions of Mech Engg, The Institution of Engineers ( Australia), vol.23, no.1, pp.39-41, The Institution of Engineers ( Australia), January 1998 Article
S. K. Sahoo, P. K. Kar, and K. Singh, "Upper-bound analysis of the extrusion of a bar of channel section from square/rectangular billets through square dies", Journal of Materials Processing Technology, vol.75, no.1-3, pp.75-80, Elsevier 1998, 10.1016/S0924-0136(97)00285-9 Article
S. K. Sahoo, P. K. Kar, and K. Singh, "Three-dimensional analysis using SERR technique for extrusion of triangular section bars from square/rectangular billets through square dies", Journal of the Institution of Engineers (India), Part PR: Production Engineering Division, vol.78, no.2, pp.45-49, Institution of Engineers (India) 1997 Article
S. K. Sahoo, P. K. Kar, and P. K. Nayak, "Upper bound solution using SERR technique for extrusion of square section bars from square billets through the curved die", Journal of the Institution of Engineers (India): Mechanical Engineering Division, vol.78, no.3, pp.155-160, Institution of Engineers (India) 1997 Article
S. K. Sahoo, P. K. Kar, K. Singh, and S. Mohapatra, "Upper bound analysis of extrusion of hexagonal section bars from rectangular billets through the square dies", Journal of the Institution of Engineers (India): Mechanical Engineering Division, vol.77, pp.164-168, Institution of Engineers (India), November 1996 Article

 Courses Taught

  • ME2202 : Primary Production Processes {Theory}
  • ME230 : Primary Production Processes {Theory}
  • ME603 : Applied Elasticity and Plasticity {Theory}
  • ME6201 : Applied Elasticity and Plasticity {Theory}
  • ME6254 : Semiconductor Manufacturing Technology {Theory}
  • ME637 : Production System and Computer Integrated Manufacturing {Theory}
  • ME639 : Modeling of Welding Phenomena {Theory}
  • ME2272 : Advanced Manufacturing Practice {Practical}
  • ME3274 : Product Development Project {Practical}
  • ME367 : Product Development Laboratory - I {Practical}
  • ME368 : Product Development Laboratory - II {Practical}
  • ME4274 : Innovative Project {Practical}
  • ME670 : Advanced Manufacturing Laboratory {Practical}
  • WS270 : Advanced Manufacturing Practice I {Practical}
  • WS371 : Advanced Manufacturing Practice II {Practical}
  • WS471 : Advanced Welding and Foundry Practice {Practical}

 Research Scholars

Ph.D. Students [12]
Numerical, Analytical and Experimental Analysis of Combined Extrusion Forging Processes Applied to Collet Chuck Holders

 Srikar Potnuru

Enrolled: Jul 2012

 Graduated : Dec 2016

 Supervisor

Ultrasonic Spot Welding of Dissimilar Metal Sheets: An Experimental, Numerical and Metallurgical Investigation

 Mantra Prasad Satpathy

Enrolled: Sep 2012

 Graduated : Apr 2017

 Supervisor

Mechanical and Metallurgical Investigation of AISI 304 Stainless Steel and Commercially Pure Copper Dissimilar Metal Couple Weldments

 Bikash Ranjan Moharana

Enrolled: Sep 2011

 Graduated : Oct 2017

 Supervisor

Ultrasonic Vibration Assisted Turning of a Nickel-base Superalloy: Acoustic Horn Design, Experimental Investigations and Numerical Analysis

 Vivekananda Kukkala

Enrolled: Jul 2012

 Graduated : Feb 2019

 Supervisor

Experimental and Numerical Investigations of Machining Ti-6Al-4V Spur Gears using WEDM Process

 Kasinath Das Mohapatra

Enrolled: Jul 2013

 Graduated : Nov 2018

 Supervisor

An Investigation of Dissimilar Pipe Welding of AISI 304 Stainless Steel with CP Copper

 Sushanta Kumar Sahu

Enrolled: Sep 2011

 Graduated : Feb 2020

 Supervisor

Investigations of Blast Furnace Cooling Staves and Intelligent Prediction using Artificial Neural Network

 Tapas Ranjan Mohanty

Enrolled: Jul 2012

 Graduated : Jun 2020

 Supervisor

Thermo-mechanical Investigation of Dissimilar Welding of AISI 304 Stainless Steel with Commercially Pure Copper

 Shaibu V B

Enrolled: Oct 2012

 Graduated : May 2022

 Supervisor

Estimation of modal damping parameters of viscoelastic particulate-metal matrix, woven fibre-polymer and hybrid woven fibre-particulate polymer composites

 Antara Bhattacharjee

Enrolled: Jul 2015

 Continuing

 Supervisor

PRODUCTION ENGINEERING

 Chandramani Upadhyay

Enrolled: Jul 2016

 Continuing

 Supervisor

Unconventional Manufacturing Processes

 Ananda Kumar Sahoo

Enrolled: Aug 2016

 Continuing

 Supervisor

Experimental Investigation of Parametric Effects on Bead Deposition in Different Working Conditions in Wire Arc Additively Manufactured Components

 Suvranshu Pattanayak

Enrolled: Jul 2019

 Continuing

 Supervisor

M.Tech by Research Students [1]
Acoustic Horn Design, Numerical and Experimental Investigations of Ultrasonic Vibration Assisted Turning of Ti-6Al-4V

 Rudranarayan Kandi

 Graduated  (2016)

 Supervisor

 Dissertations

PG Dissertation
  • Bonda Atchuta Ganesh Yuva Raju (213ME2420), "Experimental Investigation And Numerical Analysis of Combined Extrusion-Forging Process" - M.Tech.    Supervisor     2014-15 Spring
  • Dhirendra Kumar (213MM2479), "Optimization of blast furnace parameters using artificial neural network" - M.Tech.    Supervisor     2014-15 Spring
  • Irshad K T (213ME2407), "Anvil Design & Experimental Investigation for Ultrasonic Welding of Thin Dissimilar Metals" - M.Tech.    Supervisor     2014-15 Spring
  • Pramod Kumar Bhagat (213ME3425), "OPTIMIZATION OF REFRACTORY LINING USED IN BLAST FURNACE" - M.Tech.    Supervisor     2014-15 Spring
  • Prashant Kumar Azad (213ME3422), "Study of Blast Furnace Stave Cooler Based on Heat Transfer Analysis" - M.Tech.    Supervisor     2014-15 Spring
  • Abhishek (214ME2268), "Ultrasonic Spot Welded Dissimilar Joint of AISI 304SS to CP-Copper Sheets with Inter Layer: An Experimental Investigation" - M.Tech.    Supervisor     2015-16 Spring
  • Durgesh Kumar (214ME3312), "THERMAL ANALYSIS OF BLAST FURNACE STAVE COOLING" - M.Tech.    Co-supervisor     2015-16 Spring
  • Kalebar Singh (214ME2303), "A predictive system for blast furnace cooling stave using heat transfer model and neural network" - M.Tech.    Supervisor     2015-16 Spring
  • Bhanu Pratap Patel (215ME2199), "An experimental investigation of ultrasonic spot weelded dissimilar joint of 304SS to Al3003" - M.Tech.    Supervisor     2016-17 Spring
  • Itishree Mishra (215ME3214), "Thermal analysis of stave cooler near tap hole zone" - M.Tech.    Co-supervisor     2016-17 Spring
  • Ranjeet (215ME2399), "Three Dimensional Analysis of Combined Extrusion-forging Process" - M.Tech.    Supervisor     2016-17 Spring
  • Debasis Rout (216CH2116), "Engineering Control Measures for Electric Overhead Crane Operations and Hazard Operability Studies for Blast Furnace" - M.Tech.    Supervisor     2017-18 Spring
  • Madan Raj C (216CH2107), "Determination of Safety Integrity Level of a Sugar Plant using Modified LOPA and Modified Safety Design of a Vacuum Breaker Valve" - M.Tech.    Supervisor     2017-18 Spring
  • Manish Kumar Bharti (216ME3383), "HEAT TRANSFER ANALYSIS OF THE TAP HOLE OF STAVE COOLER IN BLAST FURNACE" - M.Tech.    Supervisor     2017-18 Spring
  • Omkesh Dinu Gatfane (216ME2366), "Ultrasonic Spot Welding of Aluminium and Stainless Steel using Zinc powder as an Interlayer" - M.Tech.    Supervisor     2017-18 Spring
  • Rajat Choudhury (216ME3384), "Heat Transfer Analysis of Blast Furnace Stave Cooler Used in Upper Stack Zone" - M.Tech.    Supervisor     2017-18 Spring
  • Rahul Kumar Awasthi (217ME2272), "Ultrasonic welding of multi-layer copper battery tabs to bus bar" - M.Tech.    Supervisor     2018-19 Spring
  • Princejeet Kumar (218ME2215), "Ultrasonic spot welding of multi layer aluminium tabs to copper bus bar" - M.Tech.    Supervisor     2019-20 Spring
  • Rahul Mohanta (218ME2216), "Analysis of Upset-forging of Al-Cu Bimetal to Investigate the Barreling effect along with Numerical and Analytical Analysis of Forging Operation" - M.Tech.    Supervisor     2019-20 Spring
  • Amrit Raj (219ME2276), "Analytical, Numerical, and Experimental analysis of bimetallic forging of Copper-Aluminium cylindrical blocks and study the barrelling effect" - M.Tech.    Supervisor     2020-21 Spring
  • Katroth Vinay Nayak (219ME2275), "Ultrasonic welding of multi-strand Aluminum wire with Copper sheet." - M.Tech.    Supervisor     2020-21 Spring
  • Dibyajyoti Das (220ME2048), "Effect of welding parameter characteristics on joint strength during ultrasonic metal welding of multi-stranded wire with bus-bar" - M.Tech.    Supervisor     2021-22 Spring
  • Mayank Patel (220ME2402), "Bead Geometry and Microstructural Analysis in Wire Arc Additive Manufacturing Using ER70S-6 Filler Wire" - M.Tech.    Supervisor     2021-22 Spring
  • Potharaboina Shanthan Kumar (220ME2400), "Generation of microholes on GFRP composite Using µ-ECDM setup" - M.Tech.    Supervisor     2021-22 Spring
  • Melbin George Joseph (221ME2513), "Dynamic Analysis of Ackermann Error, Brake Steer and Bump Steer" - M.Tech.    Supervisor     2022-23 Spring
  • Nitesh Kumar Singh (221ME2523), "Ultrasonic Welding Defect Analysis Based on Image Processing and Deep Learning" - M.Tech.    Supervisor     2022-23 Spring
  • Tomesh Kumar Verma (221ME2524), "Micromachining of GFRP Composite Using LA-µ-ECDM System" - M.Tech.    Supervisor     2022-23 Spring
UG Dissertation
  • Ajitesh Sahoo (111ME0340), "STUDY ON ULTRASONIC WELDING OF ALUMINIMUM SHEETS" - B.Tech.    Supervisor     2014-15 Spring
  • Nibedit Nahak (111ME0316), "DESIGN OF FISH DESCALING MACHINE" - B.Tech.    Supervisor     2014-15 Spring
  • Pravas Janmejay Parida (111ME0328), "Design of mechanical device to transfer a seriously ill person to the operation theater" - B.Tech.    Supervisor     2014-15 Spring
  • Subhradeep Dhal (111ME0293), "OPTIMIZATION OF PROCESS PARAMETERS OF WIRE-CUT EDM USING TOPSIS AND UTILITY BASED TAGUCHI METHODS" - B.Tech.    Supervisor     2014-15 Spring
  • Bhabani Shankar Naik (112ME0528), "Compression test of Aluminium through constricted aperture" - B.Tech.    Supervisor     2015-16 Spring
  • Mahindra Bhoi (112ME0223), "Effect of Process Parameter on Turning of AISI 304 SS" - B.Tech.    Supervisor     2015-16 Spring
  • Nallaballe Venkata Ramana (112ME0451), "Ultrasonic Spot Welding of Copper and Stainless Steel with Aluminum as interlayer" - B.Tech.    Supervisor     2015-16 Spring
  • Utkarsh Kumar Kannaujia (112ME0340), "ANALYSIS OF COMBINED EXTRUSION AND FORGING" - B.Tech.    Supervisor     2015-16 Spring
  • Kshitish Kumar Bhol (110ME0282), "Combined extrusion and forging of Al 1070: An experimental investigation" - B.Tech.    Supervisor     2016 Summer
  • Abhijeet Pattnaik (113ME0399), "Angular Distortion Due to residual stresses in Welded corner joint" - B.Tech.    Supervisor     2016-17 Spring
  • Aswini Kumar Sethi (112ME0374), "ULTRASONIC SPOT WELDED DISSIMILAR JOINT OF SS TO AL SHEETS WITH COPPER POWDER AS INTERLAYER" - B.Tech.    Supervisor     2016-17 Spring
  • Jadhav Chandrashekhar (113ME0361), "Forming Completely Penetrated Welded T-Joints when Pulsed Arc Welding" - B.Tech.    Supervisor     2016-17 Spring
  • Kukkadapu Nishanth (113ME0564), "Optimization and Prediction of Angular Distortion in T-joints" - B.Tech.    Supervisor     2016-17 Spring
  • Subhasis Nayak (113ME0395), "Multi objective optimization of cutting parameters in turning to reduce cutting force and tool vibration" - B.Tech.    Supervisor     2016-17 Spring
  • Abhisek Datta (114ME0223), "3D SIMULATION OF COMBINED EXTRUSION-FORGING PROCESS: ANALYSIS TO FIND FRICTION EFFECT" - B.Tech.    Supervisor     2017-18 Spring
  • Gyana Pratap Sahu (114ME0249), "Three Dimensional Analysis of Combined Extrusion-Forging Process to Find the Effect of Punch Speed on Maximum Punch Load" - B.Tech.    Supervisor     2017-18 Spring
  • Ipsit Tripathy (114ME0250), "Optimization of Cutting and Tool Parameters in Turning Operation of Stainless Steel 304 to Minimize Thrust Force and Tool Vibration" - B.Tech.    Supervisor     2017-18 Spring
  • Gampala Sunny Swaroop (114ME0564), "welding test on fillet joints" - B.Tech.    Supervisor     2018 Summer
  • Bhooshi Rachan Vamsi (115ME0473), "STUDY ON ULTRASONIC WELDING OF DISSIMILAR THIN SHEET METALS" - B.Tech.    Supervisor     2018-19 Spring
  • Sandip Sundar Sahoo (115ME0468), "Experimental and Thermo-mechanical Analysis of Sheet Metal Joining by Metal Forming Process" - B.Tech.    Supervisor     2018-19 Spring
  • Smrutiranjan Sahu (115ME0470), "OPTIMIZATION STUDY ON ULTRASONIC WELDING OF ALUMINIUM AND STAINLESS STEEL THIN SHEETS" - B.Tech.    Supervisor     2018-19 Spring
  • Soumya Ranjan Sahoo (115ME0323), "Multi Objective Optimization of Cutting Parameters in Turning Operation to Minimize Surface Roughness and Cutting Force" - B.Tech.    Supervisor     2018-19 Spring
  • Ankit Kumar Sinha (116ME0500), "Welding of aluminium and copper sheets using cold pressure welding" - B.Tech.    Supervisor     2019-20 Spring
  • Arnab De (116ME0440), "Joining of Dissimilar Metal Sheets by Mechanical Clinching" - B.Tech.    Supervisor     2019-20 Spring
  • Smarak Mishra (116ME0463), "RESISTANCE SPOT WELDING OF THIN DISSIMILAR SHEETS" - B.Tech.    Supervisor     2019-20 Spring
  • Baibhav Mohanty (117ME0548), "Experimental and Numerical Analysis of Bimetal Upset Forging Process" - B.Tech.    Supervisor     2020-21 Spring
  • Devavrata Tripathy (119ME0384), "Application of Machine Learning to Predict Wire Break in WEDM" - B.Tech.    Supervisor     2022-23 Spring
  • Tanver Ahmmed Dipto (119ME0341), "Develop CNC bed for micro scale wood working" - B.Tech.    Supervisor     2023 Summer

 Awards and Honours

Awards and Honours
  • Samanta Chandra Sekhara Award-2020 Odisha Bigyana Academy,    2022
  • Best Research Paper Award by Orissa Engineering Congress in 1999, 2001,    2019
  • Best Research Paper Award by IE(I) Odisha Chapter in 1997, 2000, 2003, 2005, 2015, 2016, 2017, 2018,    2018
  • Best Young teacher Research Award : Conferred by ISTE-SGSITS, New Delhi,    2000
  • Young Scientist for Year-1998, Awarded by Orissa Science Academy, Orissa, India,    1998
Memberships / Fellowships
  • FIE,    2014
  • LMISTE,    1994